Advanced Quality Engineer

3 days ago

Butterworth, Penang, Malaysia TE Connectivity Full time 90,000 - 120,000 per year

Responsibilities:

  • Design Quality Assurance: Organize and facilitate Design Reviews (DR) and DFMEA sessions to ensure robust product design and risk mitigation.
  • Prototype & Sample Build Quality: Implement quality planning and controls for prototype/sample builds, including documentation and build record management.
  • Measurement System Validation: Conduct Measurement System Analysis (MSA) for inspection systems and gages used in the project.
  • Development Stage Quality Oversight: Analyze samples, address quality issues, and drive improvement actions during product development.
  • Verification & Qualification: Lead design verification activities prior to design freeze and manage product qualification testing before Gate 5.
  • Tool & Process Validation: Perform process capability studies and support Final Tool Approval (FTAR) using Comprehensive Tool Approval Reports (CTAR).
  • Production Quality Control: Establish and maintain quality controls and documentation for the production shop floor.
  • Ongoing Quality Monitoring: Monitor process capability and manage corrective actions to ensure sustained quality performance.
  • Inspection Review: Review and approve measurement and cosmetic inspection results to ensure compliance with specifications.
  • Audit Support: Provide support during customer and internal/external quality system audits.

Qualifications

  • Education: Bachelor's degree or higher in Electrical, Mechanical Engineering, or a related field.
  • Industry Experience: Proven quality control experience in cable assemblies, connectors, sockets, or related industries.

  • Quality Systems & Standards:

  • Strong understanding of ISO 9001 and APQP procedures.

  • Familiarity with EIA-364 test methods and internal/external auditing practices.
  • Knowledge of Model-Based Definition (MBD) and GD&T requirements.

  • Analytical & Technical Expertise:

  • Proficient in Root Cause Analysis (8D, Fishbone, 5 Whys).

  • Skilled in Risk Management (DFMEA/PFMEA), Process Capability (Cp, Cpk, Pp, Ppk), and Tolerance Stack-Up Analysis.
  • Experienced in Design of Experiments (DOE) and Six Sigma methodologies (Black Belt preferred).
  • Competent in data analytics and visualization tools (Power BI, Tableau, Python/R).
  • Software Proficiency: Skilled in statistical software such as Minitab and JMP.

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