head of maintenance and engineering
2 weeks ago
Qualification:
- Bachelor's degree in Mechanical, Electrical Engineering, or a related field (Master's degree preferred).
- Minimum of 15-20 years of experience in maintenance and engineering, including at least 5 years in a managerial role.
- Strong background in the palm oil or related manufacturing industry.
- In-depth knowledge of maintenance systems, equipment, and engineering principles in a refinery or industrial plant setting.
- Proficient in using computerized maintenance management systems (CMMS) and other engineering software.
- Knowledge of health, safety, and environmental regulations specific to the palm oil industry and required key skills such as:
- Strong problem-solving and analytical abilities.
- Excellent communication and team-building skills.
- Budget management and cost optimization.
- Project management expertise.
- Familiarity with automation, control systems, and reliability engineering practices.
Working Conditions:
- Based at the palm oil refinery site, with regular site inspections and operational oversight.
- May require occasional travel to other plants, suppliers, or training centers.
- Availability for emergency or on-call maintenance as required. This role plays a critical part in ensuring that the palm oil refinery operates efficiently and reliably, minimizing production disruptions and maximizing equipment lifespan while maintaining a safe working environment.
Job Responsibilities:
- Lead and manage the maintenance and engineering teams to ensure high operational performance.
- Develop and implement maintenance strategies, policies, and procedures.
- Train, motivate, and develop the team to improve skills and knowledge.
- Oversee day-to-day maintenance activities to ensure minimal disruption to production.
- Plan, organize, and prioritize scheduled and unscheduled maintenance tasks.
- Develop and manage the preventive maintenance program to minimize breakdowns and increase equipment lifespan.
- Ensure timely procurement of necessary materials, tools, and spare parts.
- Provide engineering support for process improvement and plant optimization.
- Collaborate with the operations and production teams to design and implement modifications to enhance refinery operations.
- Conduct root cause analysis (RCA) for recurring equipment failures and develop corrective actions.
- Ensure all maintenance activities are performed in compliance with safety, health, and environmental regulations.
- Conduct regular safety audits, risk assessments, and safety meetings.
- Monitor the performance of safety and environmental systems within the maintenance department.
- Prepare and manage the maintenance and engineering department budget.
- Monitor and control maintenance costs while ensuring efficient resource allocation.
- Identify opportunities to reduce maintenance costs without compromising safety or quality.
- Ensure optimal performance and lifespan of critical equipment and machinery.
- Manage equipment failure analysis and implement corrective actions to reduce downtime.
- Oversee the calibration, testing, and commissioning of new machinery and equipment.
- Maintain detailed records of maintenance activities, performance, and equipment status.
- Prepare and present regular reports on maintenance performance, operational metrics, and ongoing projects.
- Ensure compliance with ISO standards, regulatory requirements, and company policies.
- Manage and oversee engineering projects, including capital improvements, plant expansions, and equipment upgrades.
- Coordinate with external contractors and suppliers on project implementation.
- Ensure that projects are completed on time, within budget, and meet quality standards.
- Continuously assess plant performance and implement improvements to increase operational efficiency.
- Promote the adoption of best practices, new technologies, and industry standards to improve maintenance practices.
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