Process and Manufacturing Specialist
1 week ago
Valeo, a leading global automotive supplier, is seeking a skilled Process and Manufacturing Specialist to join our team. As a key member of our organization, you will play a crucial role in supporting our manufacturing operations and driving process improvements.
Key Responsibilities- Process Reliability and Performance
- Collaborate with cross-functional teams to understand product and process specifications, as well as customer requirements.
- Develop and maintain standard equipment documentation to ensure proper equipment usage.
- Create process flow charts and standard operating procedures to optimize equipment performance.
- Define maintenance levels, work instructions, and technical documentation to ensure efficient equipment operation.
- Train operators and setup technicians on standard processes and work instructions.
- Support machine performance targets and total productive maintenance (TPM) initiatives.
- Provide technical support to manufacturing teams on day-to-day problem-solving and analysis.
- Develop and implement cycle time improvement plans to drive productivity gains.
- Lead workshops to reduce cycle times and improve process efficiency.
- Identify and eliminate waste in processes to improve machine efficiency.
- Support the deployment of productivity workshops in manufacturing areas.
- Collaborate with TPM teams to implement the ERIM program and provide training.
- Support the deployment of visual production system (VPS) workshops, including HOSHIN, 5S, SMED, and changeover.
- Lead process modification meetings with manufacturing teams to understand production needs and define planning and supplier selection.
- Be involved in packaging validation and internal flow improvement initiatives.
- Propose technical improvements to enhance process efficiency.
- Review and improve process failure mode and effects analysis (PFMEA) to reduce risks and ensure action plans are implemented.
- Eradicate ergonomic and safety issues when detected.
- Participate in ergonomic and safety assessments for new equipment, machines, or layouts.
- Perform regular audits to ensure operators run equipment properly with no ergonomic and safety issues.
- Apply Valeo's safety protocols and procedures.
- Escalate safety concerns to manufacturing managers if deviations from standard procedures occur.
- Support new product industrialization and modifications, ensuring respect of Valeo's industrialization process.
- Interface with projects and production teams to prepare new equipment, meet performance and cost targets.
- Respect and ensure respect of safety and VPS rules for new process development.
- Manage process development documentation, work instructions, and support operator training.
- Participate in pre-serial trials and full-day production runs to confirm process robustness for mass production.
- Work with process PTM teams to approve standard conditions and SOPs.
- Propose technical solutions to improve machine performance and ensure efficient new product industrialization.
- Support outsourcing and re-insourcing activities in manufacturing areas (if applicable).
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