Machine Operator Plastic Injection

**Responsibilities**:

- **Machine Setup and Operation**:

- Set up and operate **injection moulding machines** according to the specified production requirements.
- Ensure that **moulds**, **materials**, and **machine settings** are correctly prepared and adjusted before starting the production cycle.
- Monitor the **machine parameters** such as temperature, pressure, and injection speed to maintain consistency in the production of quality products.
- **Production Monitoring**:

- Continuously monitor the **injection moulding process** to ensure the machine is running smoothly and producing products as per quality standards.
- Keep track of **production speed** and **machine performance**, adjusting settings as needed to maintain optimal productivity.
- Perform **visual inspections** and use measuring tools to check the quality of produced components during the operation.
- **Quality Control**:

- Ensure that each product produced meets the required quality standards, including dimensions, appearance, and other critical features.
- Report any **quality issues** or **defects** (e.g., short shots, warping, flash, etc.) to the **supervisor** or **maintenance team** immediately.
- Conduct routine checks on **injection moulds** and **machine parts** to identify potential defects or wear.
- **Material Handling**:

- Load and unload **raw materials** and finished goods from the injection moulding machines.
- Ensure the correct materials (e.g., plastic pellets, additives) are used for production and that material waste is minimized.
- Monitor material flow during the production process to ensure consistent quality and proper material handling.
- **Maintenance and Cleaning**:

- Perform regular **cleaning** and **maintenance** of injection moulding machines and associated equipment to prevent breakdowns and ensure efficient operation.
- Clean **moulds** after every production cycle to remove any material residue and prevent contamination or defects in future production runs.
- Assist in basic **machine troubleshooting** and report any machine malfunctions or maintenance needs to the **Maintenance Team**.
- **Safety and Compliance**:

- Adhere to all **safety protocols** and ensure the machine operates within established safety guidelines to prevent accidents and injuries.
- Follow **health and safety procedures**, including the use of **personal protective equipment (PPE)** and correct machine guarding.
- Ensure compliance with environmental regulations and the proper disposal of waste materials.
- **Production Documentation**:

- Maintain accurate records of the **daily production output**, **machine settings**, and **material usage**.
- Report production data to the **supervisor** to ensure that production targets are being met.
- Complete necessary forms or logs related to **machine downtime**, **defects**, or any irregularities during production.
- **Troubleshooting and Issue Reporting**:

- Identify and report **machine issues**, **process anomalies**, or **quality defects** that affect production.
- Collaborate with the **production supervisor** or **maintenance technician** to solve any operational problems.
- Assist in identifying potential causes of **production inefficiencies** and suggest improvements to the process.
- **Teamwork and Communication**:

- Work closely with other machine operators, the **production team**, and the **maintenance department** to ensure that production goals are met.
- Communicate effectively with team members to address any issues related to machine performance, material supply, or quality control.

**Authorities**:

- **Machine Start-Up and Shutdown**:

- Authority to start, stop, and shut down the **injection moulding machine** based on production requirements and machine status.
- Approve the **initial machine setup** after confirming that all settings and materials are correct.
- **Adjust Machine Settings**:

- Authority to adjust basic machine parameters (e.g., **injection pressure**, **temperature**, **speed**) during the production process to optimize output or resolve issues.
- **Quality Control Monitoring**:

- Authority to reject defective products and inform the **supervisor** if they do not meet the **quality standards**.
- Authority to perform **initial quality checks** and adjust the machine settings if necessary to correct defects or quality issues.
- **Material Handling and Loading**:

- Authority to load and unload **raw materials** into the machine, ensuring that the correct material is used for production.
- Authority to manage material usage to ensure that there is no wastage and that production continues without interruption.
- **Reporting Production Issues**:

- Authority to report **machine malfunctions**, **quality issues**, or other concerns to the **production supervisor** or **maintenance department** for immediate action.
- **Safety Oversight**:

- Authority to stop the production process or halt machine operations if there are any **safety concern