New Product Introduction Engineer

Found in: beBee S MY - 4 weeks ago

Malaysia Robert Bosch Group Full time
Company Description

Bosch has been present in Malaysia since 1923, represented by Robert Bosch Sdn Bhd, with offices located in Selangor and Penang. In Malaysia, Bosch has diversified businesses in Mobility Solutions, Industrial Technology, Consumer Goods, and Energy and Building Technology. The company has three manufacturing plants in Penang providing Car Multimedia, Power Tools and Automotive Steering systems. In 2017, Malaysia contributed sales of RM 615 million (127 million euro) and employed more than 2,800 associates.

Job Description

Job Summary
Lead from manufacturing side to enable success in Product Development Process from Front End Process (FEP), Kickoff Release, Project Release, Launch Release, Delivery Release and Project Close bring the product to manufacturing until product end of life.

Job Scope

  • Responsible to ensure successful transition of new product development from Front End Process (FEP) to manufacturing from C sample build, D sample build to Start of Production (SOP) until product end of life (EOL)
  • Responsible to ensure product is manufacturing ready from the aspect of manufacturing budgeting, hardware (workstations, line setup, MAE & EWAK), software (machine automation) and people (operator training, technical support competency)
  • Responsible to ensure the new product transition to manufacturing from SOP able to meet the safety, quality (4), cost (Internal Defect Cost, First Pass Yield) and delivery (meeting shipment and delivery target)
  • Represent manufacturing and contribute in all New Product Startup meetings, all critical milestone process in the Project Management Plan e.g. Quality Gates (QG), Product FMEA/DFM and DFMA
  • Lead in Process FMEA (from Project Release to Launch Release to Delivery Release), Value Stream Design (VSD), Scaling (SCAL), Lean Line Design (LLD) and Flow-orientated Layout (FOL), working closely with PGL coordinator during the Project Conception phase. (Kickoff to Project Release)
  • Plan production layout according to BPS principles meeting the cost, quality, time, capacity and logistic requirements (component packing e.g. PFEP info) of the project.
  • Design manufacturing plan including the budget/cost (as input to project calculation) and design, spec, ordering, setup and qualify for production release of MAE, EWAK, tools, software automation for the new product to meet the safety, ergonomics, ESD protection and process capabilities (Cmk,Cpk & GR&R) including technical documentation (PQI, Control Plan, Setup document, In process checklist)
  • Optimized Line balancing, prepare VT Summary, Operator Balance Chart, Standardize Work with evaluated time studies for new products.
  • Manage the Engineering build and lead the pre-pilot (C ample), pilot build (D sample) and SOP by schedule, organize, build and analyze according to Project Management Plan and prepare report.
  • Prepare, update, and issue all Manufacturing Engineering documents: PQI, Visual Aids, In Process
  • Checklist Set Up Plan, Line Balancing, Process FMEA, PQP, PWI, HIRAC and Line Release Documents.
  • Prepare training module and test paper for new products, train and certify the trainers base on the module.
  • Train and guide the Production/Process engineer/Supervisor and Maintenance on processes, equipment and machine know how during Pre-Pilot, Pilot build.
  • Liaise with maintenance section for maintenance plan and spare parts replacements during Line Release process. #J-18808-Ljbffr

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