Structural Integrity Inspector

3 days ago

Pasir Gudang, Johor, Malaysia Petrofac Full time

About Petrofac

Petrofac is a leading international service provider to the energy industry. With a diverse client portfolio including many of the world's leading energy companies, we provide comprehensive solutions for all phases of the energy life cycle.

Our expertise spans from feasibility studies and front-end engineering to construction, commissioning, and maintenance services. We also offer training and advisory services to enhance the capabilities of our clients and their partners.

We are committed to delivering exceptional value to our clients by leveraging our global presence, local knowledge, and innovative technologies. Our team of experts collaborates closely with clients to understand their unique challenges and develop tailored solutions that meet their needs.

This is an exciting time to join us on this journey. Our company culture values innovation, collaboration, and continuous learning.

We support flexible working requests and have adopted a hybrid approach for most of our office-based roles. Employees are expected to be present in the office at least three days per week.

Job Description:

JOB TITLE: Principal Inspector – Quality (Welding & Structural)

Main Responsibilities:

Welding Responsibilities:
  1. Monitor and report on the fabrication, installation, erection, and testing processes of process piping, steel structures, tanks, vessels, and metallic items.
  2. Review WPS, PQR, and weld maps.
  3. Witness welder qualifications.
  4. Store and handle material/welding consumables correctly, maintaining material traceability and using the right materials when needed.
  5. Implement a system of welding consumable control.
  6. Ensure welding machines, baking ovens, and quivers are in good condition and, if required, within the valid calibration period.
  7. Conduct regular inspections during the fabrication and construction of structures.
  8. Verify the qualifications of the welding personnel and the types of materials used in the process.
  9. Do visual, dimensional, and NDE checks.
  10. Check welding process parameters for compliance with approved procedures and project specifications.
  11. Do in-process (before, during, and after) and final visual inspections.
  12. Prepare/review inspection reports (fit-up, final visual).
  13. Monitor contractor performance, ensuring personnel are qualified and competent to perform allocated tasks and have valid certification for the welding techniques in use, where required.
  14. Review test reports, including PWHT charts/records, for process output compliance with requirements.
  15. Prepare/review daily welding and NDE reports.
Painting/Coating Responsibilities:
  1. Ensure weather conditions are suitable according to applicable standards/specifications (environmental, time, and economic constraints).
  2. Follow manufacturer's instructions and MSDS while handling and storing painting/coating materials and abrasives at the site.
  3. Maintain data sheets availability, material traceability, and proper material usage.
  4. Monitor contractor performance, ensuring applicators are competent and have valid certification for the processes in use; equipment must be in good condition.
  5. Ensure inspection and test equipment is serviceable, within the calibration period, and that personnel are knowledgeable in its use.
  6. Protect the weld area before blasting, where pressure testing is not completed.
  7. Protect instruments, etc., before blasting.
  8. Evaluate surface preparation, blast profile, and cleanliness for meeting requirements.
  9. Continuously monitor surface cleanliness and record surface profiles.
  10. Monitor wet film thickness during application and application techniques.
  11. Monitor dry film thickness and recoating intervals.
  12. Replace any identification marks or tags that are removed or over-coated.
  13. After full curing activity, conduct visual inspections and specified non-destructive and/or destructive tests.
  14. Inspect for any damages and defects upon completion of each stage of painting/coating works.

Required Qualifications and Skills:

  • Degree or diploma in Mechanical Engineering or equivalent.
  • CSWP 3.1/3.2 or AWS SCWI certified Welding Inspector; NACE Level II Coating Inspector.
  • ISO 9712 NDE Level II Certification in RT, UT, MT, and PT preferred.
  • Experience as a QC Inspector in welding, structural, and coating.
  • Experience in the oil and gas/petrochemical industry is required.
  • Experience in wind energy platform fabrication inspection activities is preferred.
  • Multi-discipline inspector preferred (welding inspection, NDT inspection, coating inspection).

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