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Senior Staff Engineer Process Development

2 months ago

Kulim, Kedah, Malaysia BD Full time
About the Role

We are seeking a highly skilled Senior Staff Engineer Process Development - Intelligent Automation to join our team at BD. As a key member of our Intelligent Automation team, you will be responsible for developing and implementing process optimization strategies to enhance efficiency, reduce cycle time, and improve product quality.

Key Responsibilities
  1. Develop Site-Specific Intelligent Automation Roadmaps: Collaborate with DTO Intelligent Automation leadership and key staff members to develop site-specific intelligent automation roadmaps, inclusive of digital solutions, machine learning, and the ability to leverage commonality of technical solutions across other sites.
  2. Design and Implement Process Optimization Strategies: In collaboration with the DTO Intelligent Automation technical systems engineers, design and implement process optimization strategies to enhance efficiency, reduce cycle time, and improve product quality.
  3. Conduct Detailed Analysis and Evaluation: Working closely with manufacturing site teams, conduct detailed analysis and evaluation of existing manufacturing processes, identifying areas for improvement and recommending appropriate technological solutions.
  4. Manage External Contractors and Vendors: Manage external contractors and vendors for process development and technology transfer projects.
  5. Collaborate with Cross-Functional Teams: Collaborate with the DTO team members and other required functions to develop and implement playbooks for implementation and replication of intelligent automation technology solutions.
  6. Provide Technical Support and Troubleshooting: Provide technical support and troubleshooting expertise to resolve process-related issues, improve overall equipment effectiveness (OEE), drive root cause analysis, corrective actions, and preventive measures when required.
  7. Maintain Strong Relationships: Maintain strong relationships with counterparts in Manufacturing/Operations, business units, Global Integrated Engineering, BD Excellence, Supply Chain, Quality, and Finance, ensuring timely and transparent alignment of strategies and goals.
  8. Provide Mentoring and Capability Building: Provide mentoring and building of engineering capabilities to support the continuous evolution of Intelligent automation technology through skills identification and assessment, capability building, and training of associates, including engineering support organization, site operators, technicians, and engineers.
  9. Drive Value through Intelligent Automation Solutions: Intelligent automation solutions selected are expected to drive value through increased asset utilization, improving OEE, optimizing labor, improving quality, reducing costs, and improving customer satisfaction.
  10. Stay Up-to-Date with Industry Trends: Maintain a high level of scientific and technical knowledge and stay updated on the latest industry trends and best practices.
Requirements
  1. Education: BS Mechanical Engineering, Manufacturing/Process Engineering, Computer Engineering/Software Systems
  2. Experience: A minimum of 15 years of progressively responsible engineering experience in manufacturing engineering, automation design and development, technology transfer, assessment of product manufacturability, industrial engineering, and project engineering, preferably in a regulated industry (Medical Device, Pharma, etc) or equivalent.
  3. Intelligent Automation Experience: A minimum of 5 years of experience in Intelligent Automation solutions and digital transformations, including machine learning, vision, and controls engineering, AMRs, cobots/robotics, AI, GenAI, and data analytics.
  4. Process Optimization Techniques: Strong knowledge of process optimization techniques, lean manufacturing principles, Six Sigma methodologies, and statistical analysis.
  5. Project Management Skills: Strong project management skills with the ability to prioritize tasks and meet deadlines.
  6. Problem-Solving and Analytical Skills: Excellent problem-solving and analytical skills with the ability to identify and resolve complex process issues.
  7. Communication Skills: Strong verbal and written communication skills, enabling the ability to influence decisions based on sound rationale.
  8. Ability to Manage Multiple Projects: Ability to manage multiple projects simultaneously and meet deadlines in a fast-paced environment.
Preferred Qualifications
  1. MS Mechanical Engineering, Manufacturing/Process Engineering, Computer Engineering/Software Systems
  2. Project Management Training and/or Certification
  3. Industry 4.0 Training and/or Certification
  4. Process Analysis and Simulation Software: Proficient in process analysis, process modeling, and simulation software, and statistical analysis.
  5. Process Improvement Tools and Methodologies: Experience with process improvement tools and methodologies such as Kaizen, 5S, and Value Stream Mapping.
  6. Automation and Control Systems: Knowledge of automation and control systems, such as SCADA and PLC.
COVID-19 Vaccination Requirement

For certain roles at BD, employment is contingent upon the Company's receipt of sufficient proof that you are fully vaccinated against COVID-19. In some locations, testing for COVID-19 may be available and/or required. Consistent with BD's Workplace Accommodations Policy, requests for accommodation will be considered pursuant to applicable law.

Why Join Us?

A career at BD means being part of a team that values your opinions and contributions and that encourages you to bring your authentic self to work. It's also a place where we help each other be great, we do what's right, we hold each other accountable, and learn and improve every day. To find purpose in the possibilities, we need people who can see the bigger picture, who understand the human story that underpins everything we do. We welcome people with the imagination and drive to help us reinvent the future of health.