Fabrication Yard Quality Control Leader

2 days ago


Pasir Gudang, Johor, Malaysia Petrofac Full time

Petrofac designs, builds, manages and maintains infrastructure for its clients based on their evolving energy needs.

The company has a diverse client portfolio that includes many of the world's major energy companies.

The team focuses on building and maintaining strong relationships with clients to deliver high-quality services that meet their requirements.

Petrofac adopts a hybrid approach for most office-based roles, supporting flexible working requests.

Responsibilities:

  • Lead a team comprising Fabrication Yard Quality inspectors, coordinators and dimension controllers as necessary to support quality activities.
  • Set up audit activities in line with Right First Time.
  • Plan and prepare for QC team inspection visits, ensuring all required documents are available during the inspection release stage.
  • Oversee the construction process and conduct surveillance activities.
  • Develop in-depth knowledge of special processes like welding, NDE and have experience in management of non-conformity and root cause analysis.
  • Read and assess dimensional control reports/activities.
  • Supervise subcontractor representatives to ensure efficient and effective quality work at the fabrication yard/site.
  • Coordinate quality inspections with yards/site subcontractors, their sub-subcontractors and suppliers for non-destructive testing.
  • Monitor subcontractor quality performance, schedule meetings to address issues and report findings.
  • Align fabrication yard/site activities with approved Quality Assurance Plans (QAPs) and Inspection and Test Plans (ITPs).
  • Coordinate all quality inspections at the fabrication yard/site through Site Leads/Inspectors.
  • Collaborate with the Fabrication yard/Site Construction Manager on quality matters.
  • Chair QA/QC weekly meetings with subcontractors' QC personnel & Client.
  • Coordinate initial audits with subcontractors, their sub-subcontractors and suppliers alongside Certification Authorities (CA).
  • Organize inspections with employer representatives and CA representatives as per subcontractor ITPs.
  • Analyze quality data (audit results, non-conformities, observations, KPIs, feedback) and propose corrective and preventive actions.
  • Report quality system progress/status to Project Fabrication yard/Site management and Program/Project Quality Manager.
  • Maintain close coordination with Construction & Completions to ensure alignment of the Construction/Completion Management System (CMS) with approved ITPs/ITRs/Tag Type Matrix.
  • Update technical documents related to fabrication yard/site quality control.
  • Compile and complete quality control documentation for final handover to the Client/CA.
  • Participate in internal and external audits at the fabrication yard/site.

Essential Qualifications and Skills:

  • Hold an Engineering Diploma/Degree, Higher National Diploma of UK, or equivalent, in Mechanical or equivalent.
  • Possess a minimum of 5 years of experience in a Senior Quality Management role in fabrication of offshore topside and jackets.
  • Accumulated a total of 20-25 years of experience in a relevant environment, with at least 10 years in Wind Energy or Oil and Gas offshore Platform Fabrication Companies in the Europe or UAE, or East Asian regions.
  • Hold certifications in Welding Inspection (AWS CWI/CSWIP), NDT (ASNT/ISO 9712 Level II or Level III), Coating Inspection (BGAS/NACE Level II/Level III), and QMS Lead Auditor (ISO 9001:2015).


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