Sr Manufacturing Process Development Engineer

2 days ago

Penang, Malaysia TE Connectivity Full time 90,000 - 120,000 per year

Job description

Design and develop manufacturing process, tool, fixture and related equipment for cable assembly as project schedule with the objective of ensuring the whole manufacturing process is competitive and meet cost target within the direction of department manager and project manager.

Design and develop manufacturing process for New project/product, meet CoPQ and delivery target.

AREAS OF KEY RESPONSIBILITIES

Manufacturing Process Development – 30%

(i) Define, review and confirm the entire manufacturing process from start to finish.

(ii) Coordinate Design for Manufacturing (DFM) review, and initiate Process Failure Modes and Effects Analysis(PFMEA) with core team members.

(iii) Prepare documentations and process specifications for production.

(iv) Lead team in identification, tracking and resolution of engineering issues using the Failure Analysis and Corrective Action(FACA) form.

(v) Continuous manufacturing process improvement with TEOA tools for cost reduction.

Assembly Tool, Fixture and Equipment Development – 30%

(i) Evaluate new tool, fixture and equipment demand/cost for new projects;

(ii) Design and review the tool, fixture and equipment with core team members meeting TE engineering and EHS requirement.

(iii) Upload all tooling prints to TE data management system(DM.TEC, PDMLink, etc.)

(iv) Discuss and review details of tool/fixture/equipment with outside supplier.

(v) Follow up the purchasing process to fabricate new tool/fixture/equipment.

Qualification for Manufacturing process, Tool, Fixture, and Equipment – 30%

(i) Condition all tool, fixture and equipment, lead the tool/fixture/equipment qualification by running samples or LVM,

(ii) Follow up the documentations for qualification, using TE standard format and follow up the approval.

(iii) Coordinate pilot run for new products and solve engineering issues, make sure the manufacturing process capability meet engineering, quality and customer requirement.

Technician Guidance – 10%

Coach, train and develop operator and technician in order to ensure their technique could be succeed and get continuous upgraded

Qualifications:

  1. Bachelor or above degree with mechanical/electric related majors.

  2. At least 5 years related experience in multinational manufacturing site into Manufacturing process design & development.

  3. Familiar with Lean, Six Sigma. etc. industrial methods/tools.

  4. With 2 years or above work experience in cable assembly industry is preferred.

  5. Fluent in English and good presentation skills.

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