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Master Engineer
2 months ago
The candidate for this position will be responsible to maintain the corporate assets in a healthy state, through proper equipment inspection and maintenance, to guarantee site availability, reliability and to prioritize environment, health and safety.
MAIN CHALLENGES- Implement technical guidelines and directives from corporate engineering for maintenance process.
- Drive the improvement in PCM and Maintenance Processes Maturity.
- Coach planners and programmers to increase competency in PCM process and standardization.
- Coach inspectors to increase competency in equipment inspection and develop standardized methods and procedures for equipment inspection.
- Develop standardized methods and procedures for equipment inspection.
- Adapt the maintenance activities to the guidelines and goals of the production.
- Participate in the planning of inspection, maintenance activities and annual stoppages.
- Evaluate the technical potential and eliminate deficiencies of the team.
- Assure the availability of equipment and compliance to production requirements through maintenance activities.
- Analyze maintenance data, develop hindsight and conclusion, and propose improvement on maintenance strategies/plan.
- Drive the adherence of maintenance processes inclusive of PCM process to PNR-000008 Guidelines for the VPS Element 8 – Maintenance.
- Perform critical analysis of maintenance process together with PCM controller to drive improvement for VMM maintenance process and KPI maturity.
- Assist maintenance planning manager and supervisors to manage and implement Vale Production System (VPS) within Maintenance Planning.
- Be compliant to opportunity scopes planned by maintenance and planning department.
- Participate in planned maintenance shutdowns upon requirement by maintenance planning/execution.
- Coach process inspectors and maintenance execution to the standard established and in compliance with technical requirements.
- Be compliant on requirement of (HSE) kaizen, Safe Planning, Safe Work Permit (SWP), RAC, VPS, Roni, safety inspection, behavior dialog, and quality control circle (QCC) participation.
- Assure the quality of the contracted services through supervision.
- Assure the maintenance of the know-how through coordination of the elaboration and update of the operational procedures, instructions and standards.
- Contribute in detection, report and elimination of abnormalities in the operational process through control of the process variables.
- Assure the health and safety procedures for own employees and third parties through preventive actions and corrections.
- Orientate, develop and teach technically the team to identify potential successors.
- Assure the quality of contracted services through monitoring of the fulfillment of the contractual works.
- Provide support and actively involve in the development of annual production budget and cost based on technical data and analysis.
- Ensure the fulfillment of the safety, health, quality and environmental standards and policies.
- Be in line with the ethical code of the company, passing these values to the team.
- Prepare and/or review PRO and PGS related to maintenance planning process.
- Active involvement in the development of Safety Critical Activity Requirements (CAR) within Vale Malaysia.
- Key focal for maintenance planning for any SAP related initiatives and be normative to the SAP process for the maintenance.
- Assist maintenance planning manager in leading and delivering key initiatives for Maintenance Planning Department.
- Ensure Vale Malaysia Maintenance processes are updated with the latest PNR and PGS issued out by Global Vale.
- Experience: 6 – 8 years for Degree holders / 10-12 years for Diploma in Engineering.
- Specific knowledge: Maintenance & inspection knowledge on bulk material handling equipment like belt conveyors, stackers – reclaimers, ship unloaders/ship loaders; utility equipment like piping, pumps, etc.
- Strong knowledge of overall PCM processes and Vale Production System (VPS).
- Should be able to coach the fresh employees that have been recruited or promoted from the apprentice batches or similar to its level.
- Possess strong techniques and technical knowledge for maintenance, reliability and availability.
- Management of routines and as per guidelines.
- People management.
- Strong Knowledge on Power BI and Data management.
