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Master Engineer

2 months ago

Malaysia Vale Full time

The candidate for this position will be responsible for maintaining the corporate assets in a healthy state through proper equipment inspection and maintenance to guarantee site availability, reliability, and to prioritize environment, health, and safety.

MAIN CHALLENGES

  1. Implement technical guidelines and directives from corporate engineering for maintenance process.
  2. Drive the improvement in PCM and Maintenance Processes Maturity.
  3. Coach planners and programmers to increase competency in PCM process and standardization.
  4. Coach inspectors to increase competency in equipment inspection and develop standardized methods and procedures for equipment inspection.
  5. Develop standardized methods and procedures for equipment inspection.
  6. Adapt the maintenance activities to the guidelines and goals of the production.
  7. Participate in the planning of inspection, maintenance activities, and annual stoppages.
  8. Evaluate the technical potential and eliminate deficiencies of the team.

MAIN RESPONSIBILITIES

  1. Assure the availability of equipment and compliance with production requirements through maintenance activities.
  2. Analyze maintenance data, develop hindsight and conclusions, and propose improvements on maintenance strategies/plan.
  3. Drive the adherence of maintenance processes inclusive of PCM process to PNR-000008 Guidelines for the VPS Element 8 – Maintenance.
  4. Perform critical analysis of maintenance process together with PCM controller to drive improvement for VMM maintenance process and KPI maturity.
  5. Assist maintenance planning manager and supervisors to manage and implement Vale Production System (VPS) within Maintenance Planning.
  6. Ensure compliance with opportunity scopes planned by maintenance and planning department.
  7. Participate in planned maintenance shutdowns as required by maintenance planning/execution.
  8. Coach process inspectors and maintenance execution to the standard established and in compliance with technical requirements.
  9. Ensure compliance with HSE kaizen, Safe Planning, Safe Work Permit (SWP), RAC, VPS, Roni, safety inspection, behavior dialog, and quality control circle (QCC) participation.
  10. Assure the quality of the contracted services through supervision.
  11. Maintain the know-how through coordination of the elaboration and update of operational procedures, instructions, and standards.
  12. Contribute to the detection, reporting, and elimination of abnormalities in the operational process through control of the process variables.
  13. Assure health and safety procedures for own employees and third parties through preventive actions and corrections.
  14. Orient, develop, and teach the team to identify potential successors.
  15. Monitor the fulfillment of the contractual works to assure the quality of contracted services.
  16. Provide support and actively involve in the development of annual production budget and cost based on technical data and analysis.
  17. Ensure fulfillment of safety, health, quality, and environmental standards and policies.
  18. Align with the ethical code of the company and pass these values to the team.
  19. Prepare and/or review PRO and PGS related to maintenance planning process.
  20. Actively involve in the development of Safety Critical Activity Requirements (CAR) within Vale Malaysia.
  21. Serve as the key focal point for maintenance planning for any SAP related initiatives and be normative to the SAP process for maintenance.
  22. Assist maintenance planning manager in leading and delivering key initiatives for the Maintenance Planning Department.
  23. Ensure Vale Malaysia Maintenance processes are updated with the latest PNR and PGS issued by Global Vale.

Requirements

  1. Experience: 6 – 8 years for Degree holders / 10-12 years for Diploma in Engineering.
  2. Specific knowledge: Maintenance & inspection knowledge on bulk material handling equipment like belt conveyors, stackers – reclaimers, ship unloaders/ship loaders; utility equipment like piping, pumps, etc.
  3. Strong knowledge of overall PCM processes and Vale Production System (VPS).
  4. Ability to coach fresh employees that have been recruited or promoted from the apprentice batches or similar levels.
  5. Possess strong techniques and technical knowledge for maintenance, reliability, and availability.
  6. Management of routines as per guidelines.
  7. People management.
  8. Strong knowledge on Power BI and Data management.
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