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Master Engineer

2 months ago


Malaysia Vale Full time
Job Title: Maintenance Specialist

Join our team as a Maintenance Specialist and play a critical role in ensuring the health and reliability of our corporate assets. As a key member of our maintenance team, you will be responsible for implementing technical guidelines, driving process improvements, and coaching team members to increase competency in maintenance processes.

Main Challenges
  • Implement technical guidelines and directives from corporate engineering for maintenance process.
  • Drive the improvement in PCM and Maintenance Processes Maturity.
  • Coach planners and programmers to increase competency in PCM process and standardization.
  • Develop standardized methods and procedures for equipment inspection.
  • Adapt maintenance activities to the guidelines and goals of the production.
  • Participate in the planning of inspection, maintenance activities, and annual stoppages.
  • Evaluate the technical potential and eliminate deficiencies of the team.
Main Responsibilities
  • Assure the availability of equipment and compliance to production requirements through maintenance activities.
  • Analyze maintenance data, develop hindsight, and propose improvement on maintenance strategies/plan.
  • Drive the adherence of maintenance processes inclusive of PCM process to PNR Guidelines for the VPS Element 8 – Maintenance.
  • Perform critical analysis of maintenance process together with PCM controller to drive improvement for VMM maintenance process and KPI maturity.
  • Assist maintenance planning manager and supervisors to manage and implement Vale Production System (VPS) within Maintenance Planning.
  • Be compliant to opportunity scopes planned by maintenance and planning department.
  • Participate in planned maintenance shutdowns upon requirement by maintenance planning/execution.
  • Coach process inspectors and maintenance execution to the standard established and in compliance with technical requirements.
  • Be compliant on requirement of (HSE) kaizen, Safe Planning, Safe Work Permit (SWP), RAC, VPS, Roni, safety inspection, behavior dialog, and quality control circle (QCC) participation.
  • Assure the quality of the contracted services through supervision.
  • Assure the maintenance of the know-how through coordination of the elaboration and update of the operational procedures, instructions, and standards.
  • Contribute in detection, report, and elimination of abnormalities in the operational process through control of the process variables.
  • Assure the health and safety procedures for own employees and third parties through preventive actions and corrections.
  • Orientate, develop, and teach technically the team to identify potential successors.
  • Assure the quality of contracted services through monitoring of the fulfillment of the contractual works.
  • Provide support and actively involve in the development of annual production budget and cost based on technical data and analysis.
  • Ensure the fulfillment of the safety, health, quality, and environmental standards and policies.
  • Be in line with the ethical code of the company, passing these values to the team.
  • Prepare and/or review PRO and PGS related to maintenance planning process.
  • Active involvement in the development of Safety Critical Activity Requirements (CAR) within Vale Malaysia.
  • Key focal for maintenance planning for any SAP related initiatives and be normative to the SAP process for the maintenance.
  • Assist maintenance planning manager in leading and delivering key initiatives for Maintenance Planning Department.
  • Ensure Vale Malaysia Maintenance processes are updated with the latest PNR and PGS issued out by Global Vale.
Requirements
  • Experience: 6 – 8 years for Degree holders / 10-12 years for Diploma in Engineering.
  • Specific knowledge: Maintenance & inspection knowledge on bulk material handling equipment like belt conveyors, stackers – reclaimers, ship unloaders/ship loaders; utility equipment like piping, pumps, etc.
  • Strong knowledge of overall PCM processes and Vale Production System (VPS).
  • Should be able to coach the fresh employees that have been recruited or promoted from the apprentice batches or similar to its level.
  • Possess strong techniques and technical knowledge for maintenance, reliability, and availability.
  • Management of routines and as per guidelines.
  • People management.
  • Strong Knowledge on Power BI and Data management.