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Enhance Rubber Manufacturing Efficiency as a Senior Process Improvement Manager

7 days ago

Klang Municipal Council, Malaysia Kossan Rubber Industries Bhd. Full time

The role of Senior Process Improvement Manager at Kossan Rubber Industries Bhd. involves leading the implementation of process optimization strategies to enhance efficiency, quality, and cost-effectiveness in rubber manufacturing operations.

Key Responsibilities

The successful candidate will be responsible for:

  • Process Optimization & Continuous Improvement
    • Lead and implement Lean Manufacturing, Six Sigma, and other continuous improvement methodologies to enhance productivity, reduce waste, and optimize processes.
    • Analyze current production processes in rubber compounding, molding, curing, and finishing to identify inefficiencies and areas for improvement.
    • Develop and track key performance indicators (KPIs) related to quality, efficiency, cost reduction, and machine uptime.
    • Standardize and document best practices for manufacturing processes to ensure consistency and compliance.
  • Operational Efficiency & Cost Reduction
    • Identify and execute cost-saving initiatives by improving material usage, machine efficiency, and energy consumption.
    • Work with production, maintenance, and quality teams to troubleshoot and resolve process bottlenecks.
    • Evaluate and implement automation and advanced manufacturing technologies to enhance efficiency.
  • Quality & Compliance
    • Ensure compliance with ISO, IATF, OSHA, and other industry regulations while driving process improvements.
    • Work closely with the quality assurance team to reduce defects, improve product consistency, and enhance customer satisfaction.
    • Lead root cause analysis (RCA) and corrective action plans for process-related quality issues.
  • Cross-Functional Collaboration
    • Train and mentor production staff on new process improvements and best practices.
    • Work with R&D and engineering teams to improve material formulations, process parameters, and new product development.
  • Project Management & Reporting
    • Manage process improvement projects from inception to implementation, ensuring timely execution.
    • Prepare and present reports, cost-benefit analyses, and progress updates to senior management.
    • Stay updated on industry trends, new technologies, and competitive practices to maintain a competitive edge.