Continuous Improvement Engineer

5 days ago


Bayan Lepas, Penang, Malaysia Plexus Manufacturing Sdn Bhd Full time

Continuous Improvement Engineer (IE Engineer)

Job Responsibilities:


• Design, develop, test and evaluate integrated systems for managing industrial production processes including human work factors, quality control, inventory control, logistics and material flow, cost analysis and production coordination.


• Responsible for the evaluation and improvement of product flow through the factory based on product routings and time standards.


• Lead lean manufacturing / lead time reduction activities within the focus factory.


• Develop, evaluate and maintain capacity planning. Support short range focus factory capacity planning. Lead mid to long range focus factory capacity planning.


• Apply statistical methods and perform mathematical calculations to determine manufacturing processes, staff requirements, and production standards.


• Draft and design layout of equipment, materials, and workspace to illustrate maximum efficiency, using drafting tools and computer.


• Responsible for the evaluation and improvement of process efficiencies to aid in reduced product cost and improved product quality.


• Develop and maintain and standardize product routing structure. Develop and maintain product time standards.


• Responsible to discuss with vendors, staff, and management personnel regarding purchases, procedures, product specifications, manufacturing capabilities, and project status.


• Evaluate, improve, and maintain the engineering quotation process for new products.


• Develop and implement process efficiency measurements and tracking methodology.


• Analysis of production floor layout as related to product flow in the PCB assembly and box build areas.


• Evaluate product flow times and develop/implement improvement plans.


• Develop and analyze data for RFQ process.


• Participate in new product implementation team.


• Additional duties as assigned by the Management.

Job requirements:


• Bachelor Degree in Mechanical/ Electronics/ Electrical / Industrial / others related Engineering disciplinary.


• Strong background in fundamental industrial engineering techniques and AutoCAD skill


• Strong oral and written communication, interpersonal, and conflict resolution skills.


• Able to work independently with minimal supervision.


Continuous Improvement Technician (IE Technician)

Purpose Statement:The Continuous Improvement Technician Sr, reporting to the Continuous Improvement Manager (or assigned by the CI MGR) is responsible to support in the factory all continuous improvement projects such as: Create layouts, physical movements, take standard times, Capacity Analysis, process balance chart, management all current movements, participation in all continuous improvement initiatives and kaizen events - this is a practical Gemba role.

Key Job Accountabilities:

  • PROCESS OPTIMIZATION: Assist the CI Engineers in general projects and experiments that reduce costs and improve the manufacturing flow of products.

    Provide leadership to CI Technician I II roles.
  • Able to work cooperatively in a team & cross functional team(s) as needed

    Able to maintain a level temperament in a stressful environment

    Openly and proactively shares information, knowledge & experience with co-workers

    Willing to take on additional assignments
  • PROCESS OPTIMIZATION: Perform time studies, cap model as needed to demonstrate the expected output for an operation, for cost recovery systems, and for factory layouts. All t support Value Stream Transformation and Transformation Cost Improvement work.
  • Support site's Operational Excellence/Lean Steering Team to achieve targeted financial impact.
  • Consistently completes assignments or work requirements on time without compromising on quality

    Uses time effectively to manage workload/tasks

    Individual throughput goals are met
  • Understands and follows Plexus quality policy guidelines, customer specifications and adheres to regulatory compliance
  • Monitors own work to ensure quality standard is met
  • Looks for opportunities to improve quality and eliminate waste at work
  • Delivers work in way a that eliminates scrap or rework
  • Keeps supervisors informed and escalates issues when needed


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