Senior Die Casting Engineer – Manufacturing
1 day ago
Job Description:
We are seeking an experienced Senior Die Casting Engineer to join our team. The ideal candidate must have strong technical expertise in High Pressure Die Casting (HPDC) processes for Aluminium and Zinc alloys. You will be responsible for machine parameter optimization, troubleshooting casting defects, and ensuring high-quality outputs to meet production targets.
Responsibilities:
- Optimize HPDC machine parameters (e.g., shot profiles, injection pressures, thermal balance).
- Troubleshoot and resolve casting defects (porosity, cold shuts, misruns, soldering, flash).
- Conduct die trials and process validation for new tooling/modifications.
- Collaborate with tooling, maintenance, and quality teams to ensure process stability.
- Monitor and analyze OEE (Overall Equipment Effectiveness) and FPY (First Pass Yield).
- Implement DOE, automation, and continuous improvement initiatives.
- Support alloy handling and melt quality control.
- Ensure compliance with safety, quality, and environmental standards.
- Mentor and train junior engineers and technicians in die casting practices.
Requirements:
- Bachelor's Degree/Diploma in Mechanical / Industrial Engineering or related field.
- Minimum 5 years' experience in Aluminium die casting.
- Strong hands-on experience in Aluminium & Zinc die casting optimization.
- Knowledge in alloys (ADC12, AlSi12Fe, A380, Zamak).
- Experience with die thermal management, gating system design & vacuum die casting.
- Familiar with ISO 9001, IATF 16949, ISO 14001.
- Strong problem-solving, analytical skills, and team leadership.
- Knowledge of continuous improvement (Kaizen, Lean, Six Sigma).
- Proficiency in casting simulations (Magmasoft, ProCAST or equivalent) is an added advantage.
Job Types: Full-time, Permanent
Pay: RM4, RM7,000.00 per month
Benefits:
- Additional leave
- Cell phone reimbursement
- Dental insurance
- Free parking
- Maternity leave
- Meal allowance
- Opportunities for promotion
- Parental leave
- Professional development
Application Question(s):
- Have you worked with HPDC (High Pressure Die Casting) machines before?
- What is your expected salary (RM)?
Education:
- Diploma/Advanced Diploma (Preferred)
Experience:
- Precision Aluminum die Casting: 5 years (Preferred)
Work Location: In person
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