Senior Die Casting Engineer

3 days ago


Johor Bahru, Johor, Malaysia CAPE EMS BERHAD Full time $80,000 - $105,000 per year

Responsibilities:

  • Optimize HPDC machine parameters (e.g., shot profiles, injection pressures, thermal balance).
  • Troubleshoot and resolve casting defects (porosity, cold shuts, misruns, soldering, flash).
  • Conduct die trials and process validation for new tooling/modifications.
  • Collaborate with tooling, maintenance, and quality teams to ensure process stability.
  • Monitor and analyze OEE (Overall Equipment Effectiveness) and FPY (First Pass Yield).
  • Implement DOE, automation, and continuous improvement initiatives.
  • Support alloy handling and melt quality control.
  • Ensure compliance with safety, quality, and environmental standards.
  • Mentor and train junior engineers and technicians in die casting practices.

Requirements:

  • Bachelor's Degree/Diploma in Mechanical / Industrial Engineering or related field.
  • Minimum 5 years' experience in Aluminium die casting.
  • Strong hands-on experience in Aluminium & Zinc die casting optimization.
  • Knowledge in alloys (ADC12, AlSi12Fe, A380, Zamak).
  • Experience with die thermal management, gating system design & vacuum die casting.
  • Familiar with ISO 9001, IATF 16949, ISO 14001.
  • Strong problem-solving, analytical skills, and team leadership.
  • Knowledge of continuous improvement (Kaizen, Lean, Six Sigma).
  • Proficiency in casting simulations (Magmasoft, ProCAST or equivalent) is an added advantage.


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