Tooling Engineer I

2 days ago

Butterworth, Penang, Malaysia Mattel (Malaysia) Sdn Bhd Full time 80,000 - 120,000 per year

Tooling Engineer is responsible for overseeing the design, development, and optimization of plastic injection molding processes and tooling. This role plays a critical role in ensuring the efficient and high-quality production of plastic components. This role involves collaborating with cross-functional teams to improve production efficiency, reduce costs, and ensure the quality of products.

Mold Qualification (MQ2):

  • Coordinate mold qualification plan.
  • Testing under simulated production conditions to evaluate its performance, including factors such as cycle time, material flow, cooling efficiency, and part ejection.
  • Design Verification: Ensuring that the mold design meets the requirements of the intended product, including dimensions, tolerances, and surface finish.
  • Prototype Testing: Producing a small batch of parts using the mold to verify its functionality and the quality of the produced parts. This step helps identify any potential issues early in the process.

Process Optimization:

  • Work closely with the production team to optimize injection molding processes, including cycle time reduction, material flow analysis, and temperature control.
  • Conduct mold trials, evaluate results, and fine-tune molding parameters for optimal performance.
  • Suggest and implement process improvements to enhance efficiency and reduce costs.

Tooling Design:

  • Lead the design and development of complex and precision tooling, ensuring that designs meet production requirements and industry standards.
  • Review appropriate materials for tooling components, considering factors such as durability and cost-effectiveness (FMEA)
  • Collaborate with the design team to develop and optimize part geometry, and production requirements.
  • Collaborate with cross-functional teams, including design, production, and quality control, to ensure tooling supports manufacturing goals and product specifications.

Others:

  • CSP ( Cost Saving Project ) Work on cost-effective tooling solutions and manage budgets for tooling projects.
  • Documentation: Maintain comprehensive records, including mold design specifications, process parameters, and quality control data.

Qualifications, Skills & Experience

  • Bachelor's degree in Mechanical Engineering, Plastics Engineering, or related fie
  • Minimum 2- 5 years' experience in tooling / Process
  • Proven experience in plastic injection molding, mold design, and process optimization
  • Strong problem-solving skills and attention to detail.
  • Knowledge of plastic materials and their properties.
  • Familiarity with Lean and Six Sigma principles.
  • Experience with scientific molding techniques.
  • Project management skills for overseeing tooling and molding projects.
  • Work Environment: This role typically works in a manufacturing or production facility, where exposure to machinery and equipment is common.

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